
Corrosion
is the destruction or degradation of metals due to a redox reaction between a
metal and various substances in the environment that produce undesirable
compounds. In ordinary
language, corrosion is called kararatan. The
most common example of corrosion is iron fi gure.
In
corrosion events, the metal undergoes oxidation, while oxygen (air) is reduced.
The metal
rust is generally oxide or carbonate. The
chemical rust formula is Fe2O3.nH2O, a solid brown-red substance.
Corrosion
is an electrochemical process. In
iron corrosion, certain parts of the iron act as anodes, in which iron
oxidizes.
Fe
(s) <-> Fe2 + (aq) + 2e->
The
freed electrons in the anode flow to another part of the iron which is the
cathode, where the oxygen is reduced.
O2 (g)
+ 4H + (aq) + 4e <-> 2H2O (l)->
Or
O2 (g)
+ 2H2O (l) + 4e <-> 4OH- (aq)->
The
iron ions (II) formed on the anode subsequently oxidized to form iron (III)
ions which then form hydrated oxide compounds, ie rust of iron. Regarding
which part of the iron is the anode and which part is the cathode, depends on
various factors, such as impurities, or the density of the metal.
Corrosion
can also be interpreted as an attack that destroys metal because metal or
electrochemical with the environment. There
is another definition that says corrosion is in terms of metal extraction from
its mineral ore. For
example, iron ore minerals in the wild are present in the form of iron oxide or
iron sulphide, after extracting and treating, an iron will be produced which is
used for the manufacture of steel or alloy steel. During
use, the steel will ignite with an environment that causes corrosion (back into
iron oxide compounds).
Volta
series and Nernst's law will help to know the possibility of corrosion. The
speed of corrosion is highly dependent on many factors, such as the presence or
absence of oxide layers, because the oxide layer can be potentially different
to other electrodes that will be very different when it is clean from the oxide.
A. Cause of corrosion
Corrosion on the surface of a metal can be caused by
several factors, including:
1.
Direct
contact metal with H2O and O2
Corrosion on metal surfaces
is a process that contains redox reactions. This reaction is a
mini Volta cell. For
example, iron corrosion occurs when there is oxygen (O2) and water (H2O). Iron
metal is not pure, but contains a mixture of carbon that spreads unevenly in
the metal. Consequently,
there is a difference in electrical potential between metal atoms and carbon
atoms (C). The
iron metal atom (Fe) acts as anode and C atom as a cathode. The
oxygen from the water-soluble air will be reduced, while the water itself
serves as a medium where the redox reaction in the corrosion event occurs. The
more the amount of O2 and H2O are in contact with the metal surface, the faster
the corrosion occurs on the metal surface. Watch the animation. Following: iron
corrosion animation.
2.
The
existence of impurities
Impurities on metal surfaces
may cause additional reduction reactions to cause more oxidized metal atoms. For
example, the presence of carbon dust from the combustion of fuel on the metal
surface can accelerate the oxygen gas reduction reaction on the metal surface. Corrosion
events are thus accelerated.
3.
Contact with
Electrolyte
The presence of electrolytes,
such as salt in seawater can accelerate the rate of corrosion by increasing the
occurrence of additional reactions. While
large electrolyte concentrations can perform the rate of electron flow so that
corrosion increases.
Shipwrecks on the seabed that
have been corroded by a high salt content.
4.
Temperature
Temperature affects the speed
of the redox reaction in corrosion events. In
general, the higher the temperature the faster the corrosion occurs. This
is due to the increase in temperature, so the kinetic energy of the particles
increases, so the possibility of effective collision in the redox reaction is
greater. Thus
the rate of corrosion in the metal increases.
5.
Ph
The corrosion event at acidic
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2H + (aq) + 2e- → H2
The presence of additional
reduction reactions at the cathode causes more metal atoms to oxidize so that
the corrosion rate on the metal surface is greater.
6.
Metallurgy
• Metal surface
Rougher metal surfaces will give rise to potential differences and have a tendency to become corroded anodes.
• Galvanic Coupling Effect
The low purity of the metal indicates the number of other elemental atoms present in the metal, thus triggering the Galvanic Coupling effect, ie, the potential difference in the metal surface due to the difference of E ° between different metal atomic atoms and present on the surface of the metal with low purity . This effect triggers corrosion on the metal surface by increasing the oxidation reaction in the anode region.
7. Microbes
The presence of microbial colonies on metal surfaces can lead to increased corrosion in metals. This is because the microbes are able to degrade the metal through redox reactions to obtain energy for its survival. Microbes that can cause corrosion, among others: protozoa, iron bacteria manganese oxide, sulfate reduction bacteria, and sulfur-sulphide oxidation bacteria.
Rougher metal surfaces will give rise to potential differences and have a tendency to become corroded anodes.
• Galvanic Coupling Effect
The low purity of the metal indicates the number of other elemental atoms present in the metal, thus triggering the Galvanic Coupling effect, ie, the potential difference in the metal surface due to the difference of E ° between different metal atomic atoms and present on the surface of the metal with low purity . This effect triggers corrosion on the metal surface by increasing the oxidation reaction in the anode region.
7. Microbes
The presence of microbial colonies on metal surfaces can lead to increased corrosion in metals. This is because the microbes are able to degrade the metal through redox reactions to obtain energy for its survival. Microbes that can cause corrosion, among others: protozoa, iron bacteria manganese oxide, sulfate reduction bacteria, and sulfur-sulphide oxidation bacteria.
B. Effect of corrosion
Carcass (corrosion) is a term given to the
corrosion-damaged metal. While
the metal parts are damaged and brownish black on steel is called Rust. Theoretically,
rust is a term given to only one type of metal that is steel, whereas in
general the term rust is more accurately called corrosion. Corrosion
is defined as material degradation (especially metals and alloys) or by
interacting with the environment. Corrosion
is an electrochemical process or reaction that is natural and takes place by
itself, therefore corrosion can not be prevented or stopped completely. Corrosion
can only be controlled or slowed down so that it slows down the process of
destruction. Viewed
from the electrochemical aspect, corrosion is the process of electron transfer
from metal to its environment. The
metal acts as a cell that delivers electrons (anodes) and its environment as an
electron receiver (cathode). The
reaction that occurs in corrosive metal is the oxidation reaction, in which metal
atoms dissolve into their environment by releasing electrons in the metal. While
the cathode from the reaction occurs, where the ions from the environment close
to the metal and capture the electrons left on the metal. The
corrosion-generated impact is remarkable.
In Indonesia, twenty years ago the costs incurred due to
corrosion in the field of industry reached 5 trillion rupiah. This
value gives us an idea how big the impact of corrosion and value is increasing
every year because of the lack of proper corrosion control in the field of
industry. Corrosion-induced
impacts may include direct and indirect losses. Direct
losses are in the form of damage to equipment, machinery or building
structures. While
the indirect losses are the cessation of production activities due to the
replacement of equipment damaged by corrosion, the loss of the product
resulting from damage to the container, fuel tank or piping network of clean
water or crude oil, the accumulation of corrosion products on heat exchangers
and piping networks will decrease Its heat transfer
efficiency, and so on.